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LEYLAND TRUCKS

Leyland Trucks is a British truck manufacturer that has been in operation since 1896. The company has a rich history, having produced a wide range of commercial vehicles over the years. Leyland Trucks has been a part of several different companies throughout its history, including British Leyland, DAF Trucks, and PACCAR. Today, the company is known for producing high-quality trucks that are used in a variety industries around the world.

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HISTORY OF THE LEYLAND TRUCK

Lancashire Steam Motor Company - 1896

The origin of truck-building in Leyland can be traced back to two men – James Sumner and Henry Spurrier, who together formed ‘The Lancashire Steam Motor Company’ in 1896 to exploit their original product, a 1.5 tonne capacity steam van. The two friends could not have foreseen the incredible success story which would give the town world-wide recognition and leave a legacy which would be passed down through generations of Leylanders.

The following year the steam van was taken to Manchester for the Royal Agricultural Society of England trials for self-propelled vehicles. The ‘prototype Leyland’ carried all before it, winning the top prize of a silver medal. Their company built on its success in its early years with bigger and better trucks, including the first steam bus model and the first ever export order for a steam mail van for Ceylon, now known as Sri Lanka.

 

 

The first Petrol Engine - 1900's

Their first petrol-engined vehicle, nicknamed ‘the Pig’, was produced in 1904, followed a year later by the supply of the first Leyland bus for service in London. In 1907 the company absorbed the steam wagon builder Coulthards of Preston, adopting the name of Leyland Motors Limited later in the year. To accommodate manufacture of the expanding range the factory grew physically with the continued expansion of North Works.

1912 was a year which was to open up the military market for Leyland as their 3-tonner, commonly known as the ‘RAF-type’, was to become the standard subsidy vehicle. The following year saw the start of work on the Farington plant, later associated with bus production. By the outbreak of war in 1914 the company had 1500 employees and had produced approximately 1275 petrol engined vehicles and 415 steam wagons.

The First World War had a profound effect on Leyland Motors and the company concentrated on building 5,932 vehicles for the British forces. At the height of the war Leyland was employing over 3000 people. North Works and Farington had expanded, South Works had come into existence as had a factory in Chorley and a steel works with its own power plant was built.

After the war Leyland acquired the Kingston-upon-Thames former aircraft factory. This was put to work reconditioning 3000 ex-WD RAF-type Leylands which the company had bought to stop ‘worn-out’ ex-military vehicles entering ‘civvy street’ and tarnishing Leyland’s reputation for quality. When this work was nearing completion the Kingston factory was dedicated to the production of the novel Trojan car and van. Later still, Kingston was used for the production of the ‘Cub’ goods and passenger vehicle range.

 

The Leyland Zoo – 1920’s

With the late 1920s came some legendary Leyland models which put the company at the forefront of bus and truck design, starting the “Leyland Zoo” with animal names for Leyland models such as the ‘Lion’, ‘Lioness’, ‘Llama’, ‘Leveret’, ‘Tiger’, ‘Terrier’, ‘Badger’, ‘Beaver’, ‘Bull’, ‘Bison’ and ‘Buffalo’ along with the non-animal ‘Leviathon’, ‘Titan’ and ‘Titanic’ which brought the company back to prosperity after the crisis of the early 1920s. Names such as these would be synonymous with Leyland for nearly sixty years until the T45 range swept them away.

 

 

Introduction of Diesel Engines – 1930’s

The 1930s continued the development of this well received range as ‘Hippo’, ‘Rhino’, ‘Octopus’ and 'Buffalo' were added to the ‘heavy’ range of vehicles and the ‘lightweight’ ‘Cub’ replaced the Trojan as the Kingston built product.

Trolleybuses and Chorley built fire-engines also became well established in the line-up of products. A leap forward during this period was the introduction of Leyland’s own compression ignition engine (diesel), after which the days of the petrol engine were numbered in civilian use Leyland vehicles.

A ‘secret’ factory to build tanks was finished just as the Second World War began, but it was no secret to German bombers who continuously targeted the site in the early years of the war. Wartime output was varied as 11,000 employees produced 9,000 wheeled vehicles, 3,000 tanks, 10,000 tank engines and a large quantity of munitions.

The end of the war saw Leyland poised to expand as they supplied vehicles during a period many enthusiasts consider to be a ‘Golden Age’ of road transport. The new optimism was exemplified by the new Comet truck and bus range, the rest of the range was not neglected as the pre-war models were superseded by modern designs, though continuing the ‘family’ names.

 

Leyland Motors Expands - 1950’s

The 1950s saw a massive expansion of Leyland Motors as the famous UK makes of Scammell Lorries and Albion Motors were acquired, and the company became a major supplier to international markets.

However, the most notable changes for the user of Leylands were the introduction of the ‘Vista-Vue’, or LAD, cab to the truck range, and the debut of the revolutionary ‘Atlantean’ double deck bus in 1958. Of the two the Atlantean has had more impact as can be appreciated by the fact that buses of basically similar design have been the standard up to the present day.

 

 

The Ergonomic Cab – 1960’s

Leyland were to make another significant contribution to British truck design when they launched their new ‘Ergomatic’ cab in 1964 as a replacement for the comparatively short-lived ‘Vista-Vue’ cab.

The ‘Ergomatic’ cab was designed to give the best combination of driver comfort, safety and efficient use of space possible within its intended price bracket. Its most notable feature was its ability to ‘tilt’ forward thereby exposing the engine, giving better access than the previous fixed cab designs. So good was this cab that it was still being fitted in mildly updated form to some Leyland chassis as late as 1981.

 

 

New beginnings – 1980’s

Overall, the 1970s were a challenging period for Leyland although at the end of the decade the new T45 range was announced.

These models had been subject to a thorough design and testing programme and were rewarded by winning the ‘Truck of the Year’ award. As the T45 was brought to the market, a new £33 million assembly plant opened on the outskirts of Leyland to produce the new model, which is now the home of the current day Leyland Trucks.

 

 

Leyland Merges with DAF - 1987

The truck operation had been drastically rationalised by early 1980s and the bus and truck sides were separated ready for their sell off in 1987 when Leyland Trucks was merged with DAF of the Netherlands to form Leyland DAF, with the Dutch holding the majority stake and exercising the day-to-day management control.

A management buyout made the bus division independent for a short period before it was sold to Volvo, who integrated Leyland models into their range before gradually replacing them with Volvos as they aged.

DAF NV, as the new company was called, continued to develop, but in the late 1980s and early 90s the UK market plummeted to levels of sales not seen since wartime. As the UK was DAF’s largest market, repercussions were inevitable, as were the consequences when the continental markets followed in the UK in 1992.Despite efforts to save the company, receivers were called in on 2nd February 1993.

A new DAF heavy truck business restarted in Holland and Belgium within a month, but it was a management buyout at Leyland Trucks in June 1993 that proved the salvation of truck-building in the town. A new arrangement with DAF established that Leyland Trucks sells to the UK and European markets through ‘new DAF’. 

In 1996 PACCAR acquired DAF and in 1998 Leyland Trucks. The period since 1998 has seen substantial growth in volumes and profit, and significant investment in product, facilities and people. The scene for continued success for Leyland Trucks is well set.

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About Leyland Trucks

Leyland Trucks operates from one of Europe’s most advanced truck assembly facilities, the Leyland Assembly Plant. The company, employing 1000 people, manufactures the full range of DAF product, of which approximately 40% is exported to all European Union markets and the wider world. The Company’s future development is focused on the use of leading edge applications of information technology in all aspects of truck design, manufacture, procurement and logistics.

In order to ensure continued energy conservation at Leyland Trucks an Energy Management Team was set up in 1994. The main objectives of this team are to ensure energy is used efficiently, energy waste is minimised and that the best energy conservation practices are used. These objectives have the ultimate aim of protecting the environment by ensuring the minimum amount of energy is supplied to the site.

Statement of environmental policy

 

Leyland Trucks has had an environmental policy statement since 1995. This policy has led to the company recognising the actual and potential environmental impacts of its operations, and has helped the company to positively reduce these impacts.

 

Principles of Leyland Trucks Environmental Policy (The 3 C’s)
1. Leyland Trucks will control its activities in such a way that environmental impacts are appropriately managed and reduced to a practical minimum.
2. Leyland Trucks is committed to continual improvement of its environmental performance and intends to achieve this by improvements resulting from its continuous improvement programmes, in particular through the achievements of six-sigma projects and by setting and achieving annual environmental objectives and targets.
3. Leyland Trucks will comply with the law. 

In order to achieve these aims, Leyland Trucks will maintain an environmental management system which meets the requirements of ISO 14001:2015.

Leyland Trucks Environmental Policy

Ensure that this policy is understood and implemented at all levels in the Company by providing briefing and training as necessary; 

  • Comply, in relation to processes and products, with applicable legal requirements and any other requirements to which the Company subscribes which relate to our environmental aspects. 

  • Maintain close liaison with regulatory authorities and environmental organisations in order to seek their views and advice on activities affecting the environment; 

  • Manage its activities, so that any identified significant impacts that do not have adequate operational control, where possible, are reduced through the setting and monitoring of objectives and targets by the Senior Management Team. 

  • Promote energy and water conservation measures and the reduction of pollution. 

  • Minimise and recycle waste and, where this is not possible, ensure its proper management and disposal. 

  • Communicate this policy to all persons working for or on behalf of the Company. 

  • On request provide public access to this environmental policy and respond to communications from interested parties on environmental matters. 

  • Propagate the environmental policy and the environmental activities of the company in order to support other PACCAR group companies’ brand images and their products and services. 

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Leyland Trucks is one of PACCAR's global group of businesses and is one of Britain’s leading manufacturing companies. It is PACCAR’s established centre for light and medium duty truck design, development and manufacture.

PACCAR is a global technology leader in the design, manufacture and customer support of high-quality light-, medium- and heavy-duty trucks under the Kenworth, Peterbilt and DAF nameplates. 

PACCAR also designs and manufactures advanced diesel engines, provides financial services and information technology, and distributes truck parts related to its principal business. PACCAR also designs and manufactures advanced diesel engines and provides financial services and information technology and distributes truck parts related to its principal business. PACCAR is headquartered in Bellevue, Washington, USA.

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LEYLAND INFORMATION

Leyland Trucks' origins were in Leyland Motors, which became part of the British Leyland (BLMC) conglomerate in 1968. Upon the restructuring of BL's successor company, Rover Group, the truck-making division was divested by way of a merger with DAF Trucks in 1987 to form Leyland DAF, under the ownership of DAF NV.When DAF NV was placed in administration in February 1993, Leyland Trucks emerged as an independent company.

Timeline

  • 1896 – The Lancashire Steam Motor Company (LSMC) is formed by James Sumner at the Herbert Street workshops with twenty employees. Henry Spurrier financed the development of a 30cwt steam van, which proved to be successful.

  • 1907 – T Coulthard and Co, an engineering firm in Preston, was taken over by LSMC and the combined company named Leyland Motors Limited.

  • 1951 – Leyland Motors acquires Albion Motors

  • 1955 – Leyland Motors acquires Scammell Lorries Ltd.

  • 1962 – Leyland Motors acquires AEC, whose parent company ACV had acquired Thornycroft in 1961

  • 1963 – Leyland Motor Corporation forms after Leyland Motors absorbs Standard-Triumph International and Associated Commercial Vehicles during the preceding years.

  • 1968 – Leyland Motor Corporation and British Motor Holdings merge to form the British Leyland Motor Corporation (BLMC), which was now the fifth-largest vehicle producer in the world. BMH also owned Guy at that time; thus, BLMC owned and produced Leyland, Albion, Scammell, AEC, Thornycroft, and Guy lorries by the end of the decade.

  • 1972 – BLMC discontinue use of the Albion marque.

  • 1975 – BLMC is nationalised by the government in response to the Group's severe financial problems. The corporation becomes British Leyland, with Leyland commercials becoming part of the autonomous Truck and Bus Division.

  • 1977 – BLMC discontinue use of the AEC marque.

  • 1978 – Leyland Vehicles Limited becomes the new name for the division.

  • 1979 – Production starts during September at the all-new Leyland Assembly Plant, the first build being a Leyland Leopard bus chassis.

  • 1981 – LVL splits into three companies: Leyland Trucks, Leyland Bus and Leyland Parts.

  • 1982 – Leyland ceases production of Guy lorries.

  • 1986 – Parent company British Leyland is renamed the Rover Group; the new company begins divesting its non-car manufacturing-related businesses.

  • 1987 – DAF Beheer takes a 60% controlling share in DAF NV, taking over Leyland Trucks (which included Freight Rover), with both operations rebranded Leyland DAF.

  • 1988 – Leyland DAF ceases production of Scammell lorries.

  • 1993 – When DAF NV was placed into administration, the Leyland factory is subject to a management buyout, and becomes Leyland Trucks Limited.

  • 1998 – Leyland Trucks is acquired by Paccar, which had previously acquired Foden Trucks in 1980 and DAF Trucks in 1996.

  • 2000 – Production of all Foden product transfers to the Leyland Assembly Plant.

  • 2005 – Leyland Trucks starts painting truck chassis robotically on the moving conveyor, a first in the industry.

  • 2006 – Leyland Trucks stops production of Foden trucks, following the decision to retire the brand Foden.

  • 2007, in another industry-leading move, Leyland Trucks starts production of the complete bodied truck. Bodies are built on the production line, under the same quality controls, and fitted directly to its chassis prior to delivery to the customer.

  • 2008, on 17 April, Leyland Trucks produced its 300,000th truck. Mark Armstrong Transport took delivery of the DAF XF 105 direct from the assembly line.

  • 2008 – Leyland Trucks built a record 24,700 trucks at the assembly facility (beating the previous record of 2007 of 17,500), supporting DAF's leading market share of the United Kingdom of 27.3%.

  • 2021 - Leyland Trucks begins production of the new generation DAF model range.

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Grow Your Vision

Products

  • DAF LF – Designed, developed and assembled at Leyland Trucks:

  • DAF CF – All CF65 2-axle rigids, and all right-hand-drive (RHD) versions of the CF75 and CF85 are assembled at Leyland Trucks.[9]

 

RHD DAF CF in New Zealand. Same cab as Foden Alpha, same chassis as Kenworth T401, same drivetrain as Kenworth T410. Paccar MX13 engine, Eaton-Fuller Road Ranger gearbox and Meritor diffs.

References

  1. ​

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The 1970s to 1990s

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In 1970 PACCAR created an overseas manufacturing facility at Bayswater, Melbourne Australia producing Kenworth Trucks to serve the growing developing local and S.E Asian Markets which still trade strongly today, with the first completed locally built truck rolling off the production line in March 1971 with the Australian made vehicle exports commencing in 1975. Despite a serious slowdown due to recessions during 1974, PACCAR continued to generate increasing sales throughout the 1970s. PACCAR purchased Wagner Mining Company in 1975, which built underground Mining Vehicles, International Car Company in 1975 and Foden Trucks a British truck manufacturer in 1980.Fodens sold trucks in Europe and Africa. Paccar International was formed in 1972 that promoted exports worldwide.Paccar Technical Center was established in 1980 in Mount Vernon, Washington, as a research and testing facility. The facility included test tracks, engine test cells, materials test laboratories and structural laboratories. The tech center conducts an Open House event every April that coincides with the Skagit Valley Tulip Festival. In 1983 the International Car Co Division in Kenton Ohio, which had been acquired on December 1, 1975, was disbanded. In 1983 the Paccar Rail Leasing Inc subsidiary in Renton WA and the RAILEASE Inc subsidiary in Bellevue WA were disbanded. In 1986 the Pacific Car and Foundry subsidiary in Renton WA was renamed to Paccar Defense Systems Division. In 1984 PACCAR posted record sales in its history of $2.25 billion.

In the mid-1980s, PACCAR share of Class 8 trucks dropped to about 18% owing to aggressive competition from Freightliner Trucks, which is a subsidiary of Daimler AG and the merged operations of Volvo White and General. This competition forced PACCAR to close its Kenworth assembly plant in Kansas City in April, 1986 and its Peterbilt plant in Newark, California, the following October.PACCAR acquired Trico Industries in 1986 which was a manufacturer of oil exploration equipment based in Gardena, California, for $65 million in order to reduce its dependence on the Class 8 Truck market.During the mid-80's PACCAR was negotiating with the Rover Group, for acquiring its British Leyland truck division. However, Rover management decided to sell the truck division to DAF Trucks which was a Dutch automotive concern. Its Dart Truck Company and Wagner Mining Equipment Company were sold in 1984 and 1989 in order to remain profitableIn 1987, PACCAR acquired Al's Auto Supply and Grand Auto Incorporated which led to its entry into the automotive parts & accessories retail market that gave the company greater ability to weather periods of national economic downturn.

The 1990s and beyond

Paccar Parts was created in 1992 in Renton, Washington. The building it was housed in occupied part of the company's historic Pacific Car and Foundry site. In the same year, PACCAR purchased a 21 percent stake in Wood Group ESP which added to its oil field equipment manufacturing. In 1993, PACCAR acquired a line of winches from heavy equipment manufacturer Caterpillar. The same year it brought a new plant in Washington on line to help meet the increased demand for trucks. In 1994 the company began selling in New Zealand for the first time and entered new countries in Asia and Central and South America. The company made its Mexican joint venture VILPAC, S.A., a wholly owned subsidiary in 1995. PACCAR's Winch division was one of the world's largest manufacturer of industrial winches by 1994.

Paccar International marketed trucks to more than 40 countries, and was one of the largest exporters of capital goods in North America by 1995. Kenworth truck factory in Renton, Washington, was opened on June 4, 1993. In 1997 Mark Pigott assumed PACCAR's presidency as Charles Pigott retired in 1997. In 1996, the company spent $543 million to acquire DAF Trucks N.V. based in the Netherlands, an acquisition it first pursued back in the mid-1980s. The acquisition was funded in part by the sale of Trico Industries to EVI in 1997. Financial and leasing subsidiaries also performed well in the late 1990s. In 1998, PACCAR acquired UK-based Leyland Trucks Ltd, a manufacturer known for its light and medium truck (6 to 44 metric tons) design and manufacture capability. With its Peterbilt, Kenworth, and DAF nameplates, PACCAR ranks second in production numbers in the United States and third in production numbers globally in "big rig" truck production; behind Daimler AG in the US market. Other Major heavy-truck competitors include Navistar International and AB Volvo.

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